Projektinformationschließen

Projekt

Assembly line steering wheel

Projekt

Assembling Line bezel

Projekt

Steereing wheel assembly table

Projekt

Steering wheel assembly table

Projekt

Mold carrier

Projektinformation

Assembly line steering wheel

Project description:
Assembly and test line for steering wheel production:

  • Operation of line with 5 employees
  • JIS production after modular call with host computer system (lot size 1)
  • 5 automatic screw stations (above- and below ground and at an angle)
  • Automatic function test of the switches and horn function
  • Automatic application of QR label with a unique serial number
  • Traceability of all electronic parts
  • Torque via screw path monitoring
  • Space-saving design, tool carrier is returned behind the work area
  • Complete material feed from the back side
  • Energy-efficient LED lighting

Project scope:

  • Project management and machine concept
  • Material flow planning regarding cycle time specification
  • Designed using SATD

Projektinformation

Assembly line steering wheel

Project description:
Assembly and test line for steering wheel production:

  • Operation of line with 5 employees
  • JIS production after modular call with host computer system (lot size 1)
  • 5 automatic screw stations (above- and below ground and at an angle)
  • Automatic function test of the switches and horn function
  • Automatic application of QR label with a unique serial number
  • Traceability of all electronic parts
  • Torque via screw path monitoring
  • Space-saving design, tool carrier is returned behind the work area
  • Complete material feed from the back side
  • Energy-efficient LED lighting

Project scope:

  • Project management and machine concept
  • Material flow planning regarding cycle time specification
  • Designed using SATD

Projektinformation

Assembly line steering wheel

Project description:
Assembly and test line for steering wheel production:

  • Operation of line with 5 employees
  • JIS production after modular call with host computer system (lot size 1)
  • 5 automatic screw stations (above- and below ground and at an angle)
  • Automatic function test of the switches and horn function
  • Automatic application of QR label with a unique serial number
  • Traceability of all electronic parts
  • Torque via screw path monitoring
  • Space-saving design, tool carrier is returned behind the work area
  • Complete material feed from the back side
  • Energy-efficient LED lighting

Project scope:

  • Project management and machine concept
  • Material flow planning regarding cycle time specification
  • Designed using SATD

Projektinformation

Assembly line steering wheel

Project description:
Assembly and test line for steering wheel production:

  • Operation of line with 5 employees
  • JIS production after modular call with host computer system (lot size 1)
  • 5 automatic screw stations (above- and below ground and at an angle)
  • Automatic function test of the switches and horn function
  • Automatic application of QR label with a unique serial number
  • Traceability of all electronic parts
  • Torque via screw path monitoring
  • Space-saving design, tool carrier is returned behind the work area
  • Complete material feed from the back side
  • Energy-efficient LED lighting

Project scope:

  • Project management and machine concept
  • Material flow planning regarding cycle time specification
  • Designed using SATD

Projektinformation

Assembling Line bezel

Project description:
Assembly line for screwing switches with cover for steering wheels:

  • Insertion and removal of components in 1-man or 2-man operation
  • JIS production with host computer system
  • Automatic screw fitting of switches with different bezel variants (12 screw positions)
  • Automatic application of the barcode label with a unique serial number
  • Traceability of all electronic parts
  • Torque via screw path monitoring
  • Space-saving design, tool carrier is returned below the work area
  • Energy-efficient LED lighting

Project scope:

  • Project management and machine concept
  • Material flow planning regarding cycle time specification
  • Designed using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Assembling Line bezel

Project description:
Assembly line for screwing switches with cover for steering wheels:

  • Insertion and removal of components in 1-man or 2-man operation
  • JIS production with host computer system
  • Automatic screw fitting of switches with different bezel variants (12 screw positions)
  • Automatic application of the barcode label with a unique serial number
  • Traceability of all electronic parts
  • Torque via screw path monitoring
  • Space-saving design, tool carrier is returned below the work area
  • Energy-efficient LED lighting

Project scope:

  • Project management and machine concept
  • Material flow planning regarding cycle time specification
  • Designed using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Assembling Line bezel

Project description:
Assembly line for screwing switches with cover for steering wheels:

  • Insertion and removal of components in 1-man or 2-man operation
  • JIS production with host computer system
  • Automatic screw fitting of switches with different bezel variants (12 screw positions)
  • Automatic application of the barcode label with a unique serial number
  • Traceability of all electronic parts
  • Torque via screw path monitoring
  • Space-saving design, tool carrier is returned below the work area
  • Energy-efficient LED lighting

Project scope:

  • Project management and machine concept
  • Material flow planning regarding cycle time specification
  • Designed using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Assembling Line bezel

Project description:
Assembly line for screwing switches with cover for steering wheels:

  • Insertion and removal of components in 1-man or 2-man operation
  • JIS production with host computer system
  • Automatic screw fitting of switches with different bezel variants (12 screw positions)
  • Automatic application of the barcode label with a unique serial number
  • Traceability of all electronic parts
  • Torque via screw path monitoring
  • Space-saving design, tool carrier is returned below the work area
  • Energy-efficient LED lighting

Project scope:

  • Project management and machine concept
  • Material flow planning regarding cycle time specification
  • Designed using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Steereing wheel assembly table

Project description:

  • Equipment for assemble several steering wheel versions in JIS-production
  • umerous recognition sensors
  • Monitoring of screw postition
  • Torque via screw path monitoring
  • afety locking of parts to be fitted
  • 2D code reader and printer
  • Energy-efficient LED lighting
  • Aluminium profile framework
  • Function test of force/path
  • 100% switch function control
  • Bidirectional communication with logistic system
  • Ensure JIS-sequence in packaging rack

Project scope:

  • Project management
  • Machine concept
  • Cycle time measurement using MTM
  • Designed unit using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Steereing wheel assembly table

Project description:

  • Equipment for assemble several steering wheel versions in JIS-production
  • umerous recognition sensors
  • Monitoring of screw postition
  • Torque via screw path monitoring
  • afety locking of parts to be fitted
  • 2D code reader and printer
  • Energy-efficient LED lighting
  • Aluminium profile framework
  • Function test of force/path
  • 100% switch function control
  • Bidirectional communication with logistic system
  • Ensure JIS-sequence in packaging rack

Project scope:

  • Project management
  • Machine concept
  • Cycle time measurement using MTM
  • Designed unit using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Steereing wheel assembly table

Project description:

  • Equipment for assemble several steering wheel versions in JIS-production
  • umerous recognition sensors
  • Monitoring of screw postition
  • Torque via screw path monitoring
  • afety locking of parts to be fitted
  • 2D code reader and printer
  • Energy-efficient LED lighting
  • Aluminium profile framework
  • Function test of force/path
  • 100% switch function control
  • Bidirectional communication with logistic system
  • Ensure JIS-sequence in packaging rack

Project scope:

  • Project management
  • Machine concept
  • Cycle time measurement using MTM
  • Designed unit using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Steering wheel assembly table

Project description:
Table with two assembly stations for screwing on switch with cover for steering wheel equipped as follows:

  • Numerous recognition sensors
  • Monitoring of screw position
  • Torque via screw path monitoring
  • Safety locking of parts to be fitted
  • 2D code reader and printer
  • 2-handed safety switch
  • Energy-efficient LED lighting
  • Aluminum profile framework

Project scope:

  • Project management
  • Machine concept
  • Cycle time measurement using MTM
  • Designed unit using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Steering wheel assembly table

Project description:
Table with two assembly stations for screwing on switch with cover for steering wheel equipped as follows:

  • Numerous recognition sensors
  • Monitoring of screw position
  • Torque via screw path monitoring
  • Safety locking of parts to be fitted
  • 2D code reader and printer
  • 2-handed safety switch
  • Energy-efficient LED lighting
  • Aluminum profile framework

Project scope:

  • Project management
  • Machine concept
  • Cycle time measurement using MTM
  • Designed unit using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Steering wheel assembly table

Project description:
Table with two assembly stations for screwing on switch with cover for steering wheel equipped as follows:

  • Numerous recognition sensors
  • Monitoring of screw position
  • Torque via screw path monitoring
  • Safety locking of parts to be fitted
  • 2D code reader and printer
  • 2-handed safety switch
  • Energy-efficient LED lighting
  • Aluminum profile framework

Project scope:

  • Project management
  • Machine concept
  • Cycle time measurement using MTM
  • Designed unit using SATD
  • Produced mechanical components
  • SPS programming
  • Assembly and commissioning
  • Mass production support

Projektinformation

Mold carrier

Project description:

  • mold carrier to produce foamed parts
  • Clamping force 10 t
  • max. mold weight 250 kg
  • max. mold dimensions: 640 × 640 × 300 mm
  • Variable rotation angle > 90°
  • Movement by hydraulic cylinder
  • Integrated sensoric technology

Project scope:

  • Project management
  • Design of mold carrier
  • Produced mechanical components
  • Assembly and commissioning
  • Mass production support

Projektinformation

Mold carrier

Project description:

  • mold carrier to produce foamed parts
  • Clamping force 10 t
  • max. mold weight 250 kg
  • max. mold dimensions: 640 × 640 × 300 mm
  • Variable rotation angle > 90°
  • Movement by hydraulic cylinder
  • Integrated sensoric technology

Project scope:

  • Project management
  • Design of mold carrier
  • Produced mechanical components
  • Assembly and commissioning
  • Mass production support

Projektinformation

Mold carrier

Project description:

  • mold carrier to produce foamed parts
  • Clamping force 10 t
  • max. mold weight 250 kg
  • max. mold dimensions: 640 × 640 × 300 mm
  • Variable rotation angle > 90°
  • Movement by hydraulic cylinder
  • Integrated sensoric technology

Project scope:

  • Project management
  • Design of mold carrier
  • Produced mechanical components
  • Assembly and commissioning
  • Mass production support

Projektinformation

Mold carrier

Project description:

  • mold carrier to produce foamed parts
  • Clamping force 10 t
  • max. mold weight 250 kg
  • max. mold dimensions: 640 × 640 × 300 mm
  • Variable rotation angle > 90°
  • Movement by hydraulic cylinder
  • Integrated sensoric technology

Project scope:

  • Project management
  • Design of mold carrier
  • Produced mechanical components
  • Assembly and commissioning
  • Mass production support

Werkzeug- und Anlagenbau / Anlagen- und Sondermaschinenbau

Anlagen- und Sondermaschinenbau

Effiziente Prozesse und Abläufe machen Produktionsanlagen zu wirtschaftlichen Erfolgsfaktoren. Aber auch die Themen Ergonomie und Systematik sorgen dafür, dass Montageanlagen dazu beitragen, gewünschte Taktzeiten zu erzielen.

Von der Konzeption bis zur Inbetriebnahme sind wir ein kompetenter Partner bei der Realisierung ihrer Montage- und Bearbeitungsanlagen. Gemeinsam mit Ihnen erarbeiten wir die optimale Lösung für ihr Produkt und alle Applikationen in der Produktion.

Von Handarbeitsplätzen bis hin zu vollautomatisierten Anlagen — bei Joyson Tooling erhalten Sie alles aus einer Hand.

Ihre Vorteile auf einen Blick:

  • Optimierte Montage- oder Bearbeitungszeit nach MTM oder REFA
  • Qualitätsabsicherung im Prozess
  • Geringe spezifische Anlagenkosten